X-ray Component Counting2025-09-16T09:54:15+02:00

Maximum Efficiency in SMD component counting

The most precise solution for your warehouse

WHY COMPONENT COUNTING IS A CRITICAL FACTOR

Any error in your component count can lead to production delays, material loss and increased costs. If components are missing or counted incorrectly, there is a risk of:

  • production stoppages due to unexpected stock shortages
  • high manual effort due to re-entry or re-ordering
  • overstocking, which ties up capital and takes up additional space.

Manual counting methods are time-consuming and prone to error, which is why companies are increasingly turning to automated component counting. X-ray counting, in particular, has proven to be the most precise and efficient method.

VCcount logo on one of the machines
IMPROVE YOUR COMPONENT COUNTING NOW

X-RAY COMPONENT COUNTING WITH VCCOUNT –
THE FASTEST AND MOST PRECISE SOLUTION

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7 sec. cycle time per reel (XRHCount)
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Up to 30% lower storage costs
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99.9 % accuracy

VCCOUNT – THE OPTIMAL SOLUTION
FOR COUNTING YOUR SMD COMPONENTS

With VCcount, you can rely on the latest X-ray technology for reliable, fast, and fully automatic component counting.

Quad Count - Four SMD Reels in the drawer of a VCcount system

  • High-speed counting cycle – 7 sec./reel with XRHCount

  • Plug & Play configuration – systems are ready for immediate use, no complex setup steps

  • Easy operation: one-touch counting

  • Easy to use – count reels, trays, and sticks directly in their original packaging, without unpacking or unrolling

  • Maximum counting accuracy – splices and silica bags are automatically detected and excluded from the count

Exclusively with us:

  • Connectivity Suite – direct integration into your ERP, warehouse, and ordering system through an integrated interface

HOW DOES X-RAY COUNTING WORK?

Loading the VCcount system by putting an SMD reel in the drawer

1 Load

Insert the reel into the drawer – in packaging, no unrolling required.

Starting the VCcount X-ray process by the push of the button

2 Press the button

The drawer closes automatically, and with the touch of a button, the systems count the exact quantity.

X-ray scan of an SMD reel on the screen

3 Count

Component count, barcode, and reel information are displayed on screen.

Loading the VCcount system by putting an SMD reel in the drawer

4 Unload

Unload the reel, results are exported to ERP, printed, or saved – fully traceable.

Your optimal process for error-free component counting with a plug & play system that is ready to use immediately!

Which SMD component types can I count with X-ray?2025-08-29T10:30:59+02:00

Reels, trays, cut tapes, and sticks can be counted directly in the original packaging, without unpacking or unrolling

How long does a count take?2025-06-26T18:33:21+02:00

The precise quantity is determined within seconds, perfect for fast production processes. The XRHCount delivers results in a cycle time of 7 sec. per reel.

Can I integrate the system with my ERP/warehouse management system?2025-06-26T18:33:03+02:00

Yes! Thanks to the included Connectivity Suite, the connection to your system is seamless.

Is it possible to integrate it into a smart warehouse solution?2025-06-26T18:32:48+02:00

Yes! VCcount works with reputable partners in this area, and a scalable investment with a step-by-step increase in automation is also possible.

Is specially trained personnel required?2025-06-26T18:32:26+02:00

The training required is very minimal, and the system is very easy to use. After a short introduction, employees can start recording the inventory immediately.

CONTACT

Ready to transform your SMD inventory?
We’ll help you choose the perfect setup for your needs.

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