SMART WAREHOUSE INTEGRATION

Seamlessly integrate the XRHCount Inline into advanced smart warehouse ecosystems

The future of material logistics starts here –
your warehouse, fully connected

Today’s leading electronics manufacturers are shifting away from manual, error-prone inventory processes toward fully digital material management. With smart warehouse systems and real-time inventory tracking, factories become more agile, scalable, and efficient.

VCcount is helping drive this transformation with powerful X-ray-based component counting technology that integrates directly into smart storage infrastructures. Whether it’s automatic data handoff to MES/ERP systems or integration with autonomous robots, our solutions are designed to meet the needs of modern factories.

COUNT IN SECONDS, FULLY AUTOMATED AND TOUCH-FREE

The XRHCount Inline is our high-performance solution for inline integration into automated warehouse and SMT logistics systems. Designed for full 24/7 operation, it delivers precise SMD component counts for reels in seconds, with no operator interaction required.

  • Plug & Play Installation
    Delivered preconfigured, ready to use without additional training
  • ERP integration ready
    Connectivity Suite included: Export data via CSV, XML, SQL, or web service.

  • Conveyor-based loading/unloading
    Fully automated transport system for seamless material flow.

  • Hermes & SMEMA compatible
    Compliant with leading automation protocols for SMT integration.

  • Automatic barcode recognition
    5MP or 20MP camera modules ensure fast and accurate ID tracking.

XRHCount Inline
SMD reel on the tray of the XRHCount Inline
X-ray scan of an SMD reel on the screen

XRHCount INLINE – DESIGNED FOR SEAMLESS INTEGRATION WITH ASYS SMART FACTORY SOLUTIONS

ASYS Group-Logo

The XRHCount lnline is the perfect fit for ASYS material logistics ecosystems. From incoming goods to the final placement on SMT lines, the system integrates effortlessly into key ASYS modules like Scan&Label, M-Station Reel, and the Dry Tower.

Real-time count data is transferred directly to the Asys SynapticaOS software, enabling full traceability and automated inventory updates in your MES or ERP system.

By combining VCcount’s automated X-ray counting with ASYS’s modular factory infrastructure, you achieve maximum traceability, minimal downtime, and a critical step forward on your Industry 4.0 roadmap.

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Automated goods receiving
Count, label, and verify component reels as
they arrive – no manual steps required

Smart integration via SynapticaOS
Data flows directly into ASYS’s material and
production planning tools.

Compatible with AMRs
Autonomous material handling with mobile
robots – or manual handoff via trolleys.

SMART STORAGE INTEGRATION WITH ESSEGI

Essegi Automation-Logo

ESSEGI’s automated storage solutions are known for their high-density design and precision material handling. When integrated with the XRHCount Inline, each reel entering the smart warehouse is automatically verified, counted, and tracked.

Count results are directly transmitted to the ESSEGI warehouse management software, ensuring real-time inventory accuracy, whether the reels are brand new, partially used, or being reintroduced to stock.

Together with ESSEGI, VCcount is enabling intelligent material storage workflows, built for accuracy, traceability, and zero manual steps.

Essegi scan evaluation

Automated inbound validation
Component reels are verified and counted before entering storage.

Real-time WMS Update
Inventory data flows directly into ESSEGI’s smart storage system.

Supports full reel lifecycle
Manage new, used, or returned reels with full traceability.

CONNECT XRHCount INLINE WITH YOUR EXISTING IT ENVIRONMENT

Thanks to the included Connectivity Suite, the XRHCount Inline integrates effortlessly into your digital infrastructure, no custom programming required. Whether you’re using a leading ERP platform or a proprietary MES, we’ve got you covered.

  • Data export in CSV, TXT, XML, SQL formats

  • Webservice interface for real-time integration

  • Hermes and SMEMA protocol compatibility

  • Optional barcode and printer output modules

  • Pre-built plug-ins for ASM, Fuji Nexim, iTAC, Mycronic, Panasonic, and more

Screenshot of Connectivity Suite - VCcount's included software to export ERP data

READY TO STREAMLINE YOUR WAREHOUSE?

Let’s discuss how VCcount and our smart warehouse partners can help you move from manual counting to full digital inventory control.

VCCount Logo

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X-ray Systems & Solutions GmbH

Otto-Hahn-Straße 2
23617 Stockelsdorf

CALL US:
+49 (451) 290 286-0

SEND AN EMAIL:
info@visiconsult.de

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